Baking Sheet (aluminum)

Kitchen
Medium Confidence

Carbon Cost Index Score

8 kgCO₂e / per unit

Per kg

13 kgCO₂e / kg

Methodology v1.0 · Last reviewed 2026-04-08

Scope Breakdown

Scope kgCO₂e % of Total Distribution
Scope 1 0.64 8%
Scope 2 5.2 65%
Scope 3 2.16 27%
Total 8 100%

Emission Hotspots

Emission Hotspot Scope Est. % of Total
primary aluminum smelting (electrolysis) S2 65%
bauxite mining and alumina refining S3 15%
hot rolling and semi-fabrication manufacturing S1 12%
anode production and baking S1 5%
transportation and logistics S3 3%

Manufacturing Geography

Region
China
Grid Intensity
531 gCO2/kWh (China national grid, 2024)

Material Composition Assumptions

This assessment models a standard residential aluminum baking sheet weighing approximately 600 grams. The primary constituent is aluminum metal comprising the full structural weight, with the balance consisting of recycled aluminum content that may range from zero to fifty percent depending on production practices and market conditions. Minor alloying elements including manganese, copper, and silicon may be present in trace quantities based on specific alloy specifications, though these represent less than one percent of total mass. The recycled content assumption significantly impacts the overall carbon footprint due to the substantial emissions difference between primary and secondary aluminum production processes.

Manufacturing Geography

China dominates global aluminum sheet manufacturing due to its extensive primary smelting capacity and established semi-fabrication infrastructure. The Chinese manufacturing base operates on a national electricity grid with an average carbon intensity of 531 grams of carbon dioxide equivalent per kilowatt-hour, reflecting the country’s heavy reliance on coal-fired power generation. This grid composition directly influences the carbon intensity of aluminum electrolysis, which requires substantial electrical energy inputs. Chinese production facilities benefit from integrated supply chains that reduce transportation costs but result in higher emissions per unit due to the carbon-intensive electricity supply.

Regional Variation

Manufacturing RegionGrid IntensityEstimated CCI ScoreAdjustment vs Default
China531 gCO2/kWh8.0Baseline
Middle East450 gCO2/kWh7.2-10%
North America250 gCO2/kWh4.8-40%
Europe180 gCO2/kWh4.0-50%
Iceland/Norway85 gCO2/kWh2.4-70%

Provenance Override Guidance

  1. Recycled aluminum content percentage with third-party verification documentation showing the proportion of secondary aluminum used in production.

  2. Electricity source data including power purchase agreements, renewable energy certificates, or facility-specific grid connections that demonstrate lower carbon intensity than regional averages.

  3. Primary aluminum supplier emissions data with smelter-specific carbon footprints that may reflect cleaner production methods or renewable energy access.

  4. Manufacturing facility energy efficiency metrics including specific energy consumption per tonne of rolled aluminum sheet compared to industry benchmarks.

  5. Transportation distance documentation for raw materials and finished products that may vary significantly from modeled assumptions for integrated versus distributed supply chains.

Methodology Notes

Related Concepts

Sources

  1. Aluminum Association 2022 Semi-Fabricated LCA Report — Identified primary aluminum production as the dominant environmental hotspot accounting for 70-80% of baking sheet lifecycle emissions.
  2. International Aluminium Institute 2023 Carbon Footprint Methodology — Established that recycled aluminum production generates 94% fewer emissions than primary aluminum production processes.
  3. Springer 2023 Rolling Processes in Aluminum Packaging LCA — Determined that hot rolling processes contribute 15-20% of semi-fabricated aluminum product carbon footprints.
  4. CarbonChain 2024 Aluminum Emissions Analysis — Documented 2-3x regional variation in aluminum sheet production emissions based on electricity grid composition.
  5. IEA 2024 Aluminium Production Analysis — Quantified electrolysis energy requirements at 13-14 MWh per tonne, establishing electricity source as critical emissions driver.
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