Bubble Wrap (per sqm)

Packaging
Medium Confidence

Carbon Cost Index Score

52 kgCO₂e / per unit

Per kg

2,080 kgCO₂e / kg

Methodology v1.0 · Last reviewed 2026-04-08

Scope Breakdown

Scope kgCO₂e % of Total Distribution
Scope 1 7.8 15%
Scope 2 5.2 10%
Scope 3 39 75%
Total 52 100%

Emission Hotspots

Emission Hotspot Scope Est. % of Total
raw material extraction and production S3 45%
petroleum refining and polyethylene manufacturing S3 20%
transportation and distribution S3 18%
end-of-life incineration S3 12%
on-site energy use in manufacturing S1 5%

Manufacturing Geography

Region
China
Grid Intensity
555 gCO2e/kWh (IEA 2024)

Material Composition Assumptions

Each square meter of bubble wrap consists primarily of low-density polyethylene derived from petroleum feedstock. The material forms a lightweight protective sheet with air-filled pockets that provide cushioning properties. A typical square meter weighs approximately 25 grams and contains nearly 100% LDPE plastic material. The bubble structure maximizes volume while minimizing material usage, though the petroleum-based composition drives significant upstream emissions from fossil fuel extraction and chemical processing.

Manufacturing Geography

China serves as the primary manufacturing region for global bubble wrap production due to established petrochemical infrastructure and plastic processing capabilities. The Chinese electricity grid operates at 555 gCO2e/kWh according to IEA data, contributing to manufacturing emissions through energy-intensive polymer processing. This region dominates production because of integrated supply chains connecting petroleum refineries to polyethylene manufacturers and final packaging converters. The concentration of bubble wrap manufacturing in China reflects broader patterns in plastic packaging production where economies of scale and established chemical industry clusters create competitive advantages.

Regional Variation

Manufacturing RegionGrid IntensityEstimated CCI ScoreAdjustment vs Default
China555 gCO2e/kWh52Baseline
United States386 gCO2e/kWh47-9.6%
Germany311 gCO2e/kWh44-15.4%
India708 gCO2e/kWh58+11.5%
Brazil87 gCO2e/kWh38-26.9%

Provenance Override Guidance

  1. Manufacturing facility energy consumption data with renewable electricity certificates or power purchase agreements demonstrating clean energy usage during LDPE processing and bubble wrap converting operations.

  2. Upstream supplier documentation for polyethylene resin including production location, feedstock sources, and verified emissions factors for petroleum extraction and chemical processing.

  3. Transportation logistics data covering shipping distances and modal split between raw material suppliers, manufacturing facilities, and distribution centers with actual fuel consumption records.

  4. End-of-life waste management contracts or regional data showing specific disposal pathways including mechanical recycling rates, energy recovery efficiency, and landfill diversion percentages.

  5. Product specifications including exact material thickness, bubble dimensions, and weight per square meter to adjust for variations from standard bubble wrap configurations.

Methodology Notes

Related Concepts

Sources

  1. Khairi et al. 2025 Journal of Advanced Industrial Technology and Application — Comprehensive lifecycle assessment of LDPE bubble wrap revealing petroleum-derived emissions dominate total footprint.
  2. Ranpak/Trayak 2024 Lifecycle Assessment Paper vs Plastic Packaging — Comparative study showing plastic bubble wrap produces 107% higher greenhouse gas emissions than paper alternatives.
  3. Design Life-Cycle 2024 Bubble Wrap LCA — Manufacturing phase analysis identifying raw material extraction as primary emissions driver for plastic packaging materials.
  4. Green-Bubble 2025 LCA for Bubble Wrap in Ireland — Regional analysis demonstrating how waste management policies affect end-of-life emissions from plastic packaging.
  5. EcoEnclose 2024 Packaging Life Cycle Analysis — Industry assessment quantifying transportation and distribution impacts for lightweight protective packaging materials.
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