Crisps / Chips (multilayer bag)
Food & BeveragesCarbon Cost Index Score
Per kg
Methodology v1.0 · Last reviewed 2026-04-08
Scope Breakdown
| Scope | kgCO₂e | % of Total | Distribution |
|---|---|---|---|
| Scope 1 | 0.39 | 8% | |
| Scope 2 | 0.58 | 12% | |
| Scope 3 | 3.88 | 80% | |
| Total | 4.85 | 100% |
Emission Hotspots
| Emission Hotspot | Scope | Est. % of Total |
|---|---|---|
| raw materials (potatoes, oil, seasonings) | S3 | 44% |
| manufacturing and frying process | S1/S2 | 30% |
| multilayer plastic packaging production | S3 | 15% |
| distribution and transportation | S3 | 9% |
| end-of-life packaging disposal | S3 | 2% |
Manufacturing Geography
- Region
- European Union
- Grid Intensity
- 296 gCO2e/kWh (European Environment Agency 2024)
Material Composition Assumptions
A typical 75g multilayer bag of potato crisps contains approximately 60g potato chips (80%), 12g vegetable oil absorbed during frying (16%), and 3g salt and seasonings (4%). The multilayer packaging consists of polypropylene outer layer, aluminum barrier layer, and polyester inner layer totaling approximately 8g of plastic materials. Modified atmosphere packaging utilizes nitrogen gas displacement to extend shelf life and maintain product freshness.
Manufacturing Geography
Primary manufacturing occurs within the European Union, particularly in the United Kingdom, Netherlands, and Germany where major snack food producers operate large-scale facilities. The regional grid intensity of 296 gCO2e/kWh reflects the EU’s mixed energy portfolio including renewable sources and natural gas. This geography provides proximity to potato cultivation areas and established distribution networks to major consumer markets across Europe.
Regional Variation
| Manufacturing Region | Grid Intensity | Estimated CCI Score | Adjustment vs Default |
|---|---|---|---|
| European Union | 296 gCO2e/kWh | 65 | Baseline |
| United States | 386 gCO2e/kWh | 73 | +12% |
| China | 555 gCO2e/kWh | 89 | +37% |
| Brazil | 87 gCO2e/kWh | 51 | -22% |
| India | 708 gCO2e/kWh | 98 | +51% |
Provenance Override Guidance
- Submit detailed agricultural data including potato cultivation methods, irrigation systems, fertilizer applications, and farm-to-processing transportation distances.
- Provide manufacturing energy consumption data covering frying processes, packaging operations, facility heating and cooling, and renewable energy utilization percentages.
- Document oil sourcing and refining data including palm oil or sunflower oil production locations, processing methods, and transportation to manufacturing facilities.
- Supply packaging material specifications including plastic resin types, aluminum foil thickness, barrier properties, and supplier production methods with associated carbon intensities.
- Present distribution logistics data covering warehouse storage, transportation modes, delivery distances to retail locations, and cold chain requirements.
Methodology Notes
- The CCI score represents cradle-to-gate emissions for a standard 75g bag of potato crisps including cultivation, processing, packaging, and distribution to retail locations.
- Scope 3 emissions dominate due to agricultural inputs, oil production, and packaging materials manufacturing occurring throughout the supply chain.
- Functional unit reflects typical consumer serving size corresponding to single-purchase snack portions in retail environments.
- Consumer use phase emissions are excluded as the product requires no additional energy consumption during consumption.
- End-of-life disposal impacts are estimated based on average regional waste management practices but may vary significantly by local recycling infrastructure.
- Water footprint data indicates significant irrigation requirements but is not reflected in the carbon-focused CCI scoring methodology.
Related Concepts
Sources
- Beccaloni et al. 2022 MDPI Foods — Life cycle assessment of potato chip production showing raw materials contribute the largest share of environmental impacts.
- Carvalho et al. 2017 Environmental Progress & Sustainable Energy — Industrial crisp manufacturing processes generate approximately 3.08 kg CO2e per kilogram of finished product.
- Yusuf et al. 2025 Universitas Pancasila Conference — Water footprint analysis revealing cultivation stage as the major contributor requiring 3.26 m³ per 50g serving.
- Pager Power 2025 Industrial Emissions — Scope 3 supply chain emissions dominate the carbon footprint at 10.94 kg CO2e compared to direct emissions.
- Carbon Cloud 2025 Product Reports — Commercial crisp products show carbon footprints ranging from 75-98g CO2e per standard serving size.