Crisps / Chips (multilayer bag)

Food & Beverages
Medium Confidence

Carbon Cost Index Score

65 kgCO₂e / per unit

Per kg

867 kgCO₂e / kg

Methodology v1.0 · Last reviewed 2026-04-08

Scope Breakdown

Scope kgCO₂e % of Total Distribution
Scope 1 0.39 8%
Scope 2 0.58 12%
Scope 3 3.88 80%
Total 4.85 100%

Emission Hotspots

Emission Hotspot Scope Est. % of Total
raw materials (potatoes, oil, seasonings) S3 44%
manufacturing and frying process S1/S2 30%
multilayer plastic packaging production S3 15%
distribution and transportation S3 9%
end-of-life packaging disposal S3 2%

Manufacturing Geography

Region
European Union
Grid Intensity
296 gCO2e/kWh (European Environment Agency 2024)

Material Composition Assumptions

A typical 75g multilayer bag of potato crisps contains approximately 60g potato chips (80%), 12g vegetable oil absorbed during frying (16%), and 3g salt and seasonings (4%). The multilayer packaging consists of polypropylene outer layer, aluminum barrier layer, and polyester inner layer totaling approximately 8g of plastic materials. Modified atmosphere packaging utilizes nitrogen gas displacement to extend shelf life and maintain product freshness.

Manufacturing Geography

Primary manufacturing occurs within the European Union, particularly in the United Kingdom, Netherlands, and Germany where major snack food producers operate large-scale facilities. The regional grid intensity of 296 gCO2e/kWh reflects the EU’s mixed energy portfolio including renewable sources and natural gas. This geography provides proximity to potato cultivation areas and established distribution networks to major consumer markets across Europe.

Regional Variation

Manufacturing RegionGrid IntensityEstimated CCI ScoreAdjustment vs Default
European Union296 gCO2e/kWh65Baseline
United States386 gCO2e/kWh73+12%
China555 gCO2e/kWh89+37%
Brazil87 gCO2e/kWh51-22%
India708 gCO2e/kWh98+51%

Provenance Override Guidance

  1. Submit detailed agricultural data including potato cultivation methods, irrigation systems, fertilizer applications, and farm-to-processing transportation distances.
  2. Provide manufacturing energy consumption data covering frying processes, packaging operations, facility heating and cooling, and renewable energy utilization percentages.
  3. Document oil sourcing and refining data including palm oil or sunflower oil production locations, processing methods, and transportation to manufacturing facilities.
  4. Supply packaging material specifications including plastic resin types, aluminum foil thickness, barrier properties, and supplier production methods with associated carbon intensities.
  5. Present distribution logistics data covering warehouse storage, transportation modes, delivery distances to retail locations, and cold chain requirements.

Methodology Notes

Related Concepts

Sources

  1. Beccaloni et al. 2022 MDPI Foods — Life cycle assessment of potato chip production showing raw materials contribute the largest share of environmental impacts.
  2. Carvalho et al. 2017 Environmental Progress & Sustainable Energy — Industrial crisp manufacturing processes generate approximately 3.08 kg CO2e per kilogram of finished product.
  3. Yusuf et al. 2025 Universitas Pancasila Conference — Water footprint analysis revealing cultivation stage as the major contributor requiring 3.26 m³ per 50g serving.
  4. Pager Power 2025 Industrial Emissions — Scope 3 supply chain emissions dominate the carbon footprint at 10.94 kg CO2e compared to direct emissions.
  5. Carbon Cloud 2025 Product Reports — Commercial crisp products show carbon footprints ranging from 75-98g CO2e per standard serving size.
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